Overview
UM mesh-belt continuous gas carburizing quenching furnace is a kind of continuous type heat treatment equipment through liquid quenching. It is used for heat treatment of mechanical basic parts like screw, ironware, bearing, chains etc.
Main Application
Carburizing, carbonitriding, hardening and tempering.
◆The smaller entrance opening decreases disturbance of atmosphere around furnace door. No need for extra flame curtain.
◆The lower running belt heats the upper running belt and parts running in the recuperation zone. The energy generated by out running belt is recycled effectively.
◆The special distribution of radiant tube at the exit of heating furnace ensures temperature of workpieces before quenching.
◆Fume in the quenchuing end is exhausted by negative pressure in order to avoid large gas consumption caused by forced sucking out.
◆The quenching shoot is designed with multistage guide chute to ensure parts quenching smoothly and no parts mixture happen.
◆An overflowing tank is attached on quenching tank to ensures quenching liquid at a constant level.
◆Most main components are world-renowned brand with high quality and stability.
◆The running speed of mesh belt for heating furnace, quenching elevator and tempering furnace is controlled by inverter.
◆The furnace is automatically controlled by PLC system; Easy to operate.
◆Quenching liquid is agitated by screw propeller or pump, so as to ensure the uniformity of oil temperature and high quenching quality.
◆Temperature is controlled by temperature controller or thyristor power regulator. The LMS intelligent work station is available on request to supervise and manage the furnace line.
◆One zone or multi-zones for CP control is available on customer’s request.
◆Atmosphere type: methanol + enrich gas, methanol + N2 + enrich gas or RX gas + enrich gas.
Model |
UM-4038 |
UM-5042 |
UM-6042 |
UM-8050 |
UM-10067 |
|
Heating furnace |
Operating temperature |
800-900℃ |
||||
Heating method |
Electric heating |
|||||
Heating power |
96(48+29+19) |
104(50+30+24) |
132(72+24+36) |
165(60+45+30+30) |
240(103+52+52+33) |
|
capacity (hardening & tempering) |
250 |
300 |
350 |
450 |
800 |
|
0.3mm full carburizing (kg/hr) |
100 |
125 |
150 |
250 |
350 |
|
Remaining time(min) |
15-90 |
|||||
Oil tank |
5900 |
6800 |
7300 |
8200 |
9100 |
|
Washing machine heating power |
20 |
20 |
30 |
30 |
40 |
|
Tempering furnace |
Operating temperature |
150-650℃ |
||||
Heating method |
Electric heating |
|||||
Heating power |
68(38+30) |
80(35+20+25) |
110(50+27+33) |
132(60+33+39) |
171(72+45+54) |
|
Remaining time(min) |
30-120 |